USS New Ironsides
Although she was struck many times by Confederate shells, gunfire never significantly damaged the ship or injured the crew. Her only casualty in combat occurred when she was struck by a spar torpedo carried by the CSS David. Eight crewmen were awarded the Medal of Honor for their actions during the Second Battle of Fort Fisher in 1865. The ship was destroyed by fire in 1865 after she was placed in reserve.
Design and description
After the United States received word of the construction of the Confederate casemate ironclad, CSS Virginia, Congress appropriated $1.5 million on 3 August to build one or more armored steamships. It also ordered the creation of a board to inquire into armored ships. The U.S. Navy advertised for proposals for "iron-clad steam vessels of war" on 7 August and Gideon Welles, the Secretary of the Navy, appointed the three members of the Ironclad Board the following day. Their task was to "examine plans for the completion of iron-clad vessels". They evaluated 17 different designs, but recommended only three on 16 September.
The three ironclad ships differed substantially in design and degree of risk. The USS Monitor was the most innovative design by virtue of its low freeboard, shallow-draft iron hull, and total dependence on steam power. The riskiest element of its design was its rotating gun turret, something that had not previously been tested by any navy. Its designer John Ericsson's guarantee of delivery in 100 days proved to be decisive in choosing his design despite the risk involved. The wooden-hulled USS Galena's most novel feature was her armor of interlocking iron rails. The New Ironsides was much influenced by the French ironclad Gloire and was the most conservative design of the three, which copied many of the features of the French ship. The well-known Philadelphia engine-building firm of Merrick & Sons made the proposal for New Ironsides, but they did not have a slipway so they subcontracted the ship to William Cramp & Sons. William Cramp claimed credit for the detailed design of the ship's hull, but the general design work was done by Merrick & Sons.
New Ironsides was 230 feet (70.1 m) long between perpendiculars and 249 feet 6 inches (76.0 m) long overall. She had a beam of 57 feet 6 inches (17.5 m) and a draft of 15 feet 8 inches (4.8 m). The ship displaced 4,120 long tons (4,190 t), 495 long tons (503 t) more than her designed displacement. To minimize her draft, New Ironsides was given a wide beam and a flat bottom. She had a rectangular ram that projected 6 feet (1.8 m) forward from her bow. The ship's crew consisted of 449 officers and men.
A two-piece articulated rudder was fitted to New Ironsides, but it proved unsatisfactory in service as the ship became more unmanageable as her speed increased. The rudder was blamed at the time, but the very full shape of the ship's hull aft was the most likely cause as it screened the rudder from the flow of water behind the hull. The ship's hull was coppered to reduce fouling.
Propulsion
New Ironsides had two simple horizontal two-cylinder direct-acting steam engines driving a single brass 13-foot (4.0 m) propeller. Steam was provided by four horizontal fire-tube boilers at a working pressure of 20–25 psi (138–172 kPa; 1–2 kgf/cm). The engines produced 1,800 indicated horsepower (1,300 kW) which gave the ship a maximum speed around 6 knots (11 km/h; 6.9 mph). New Ironsides carried 350 long tons (360 t) of coal and her propeller could be disengaged to reduce drag while under sail alone. The ship was barque-rigged with three masts that were used only for long-distance voyages, and were removed, with their rigging, once on station. The best speed under sail and steam together was only about 7 knots (13 km/h; 8.1 mph).
Armament
The ship's main armament was originally going to consist of 16 smoothbore, muzzle-loading 9-inch (229 mm) Dahlgren guns mounted on the gun deck. However, the navy was less than impressed by the performance of 9-inch Dahlgrens during the Battle of Hampton Roads and wanted more powerful 11-inch (279 mm) guns. Accordingly, the design changed while the ship was under construction to accommodate fourteen 11-inch Dahlgren guns and two muzzle-loading 8-inch (203 mm), 150-pounder Parrott rifles. Two 5.1-inch (130 mm), 50-pound Dahlgren rifles were fitted on the upper deck as chase guns. They were replaced by 60-pound Dahlgren rifles by October 1864.
Each 11-inch gun weighed approximately 16,000 pounds (7,300 kg) and could fire a 136-pound (61.7 kg) shell at a range of 3,650 yards (3,340 m) at an elevation of 15°. The muzzle-loading Parrott rifles fired a 152-pound (68.9 kg) shell at a muzzle velocity of 1,200 ft/s (370 m/s). The 17-caliber guns weighed 16,300 pounds (7,400 kg) each. The 50-pounder Dahlgren rifles weighed approximately 5,600 pounds (2,500 kg). The small size of the gun ports limited the guns, however, to a maximum elevation of 4.5° which reduced their range to less than 2,000 yards (1,800 m).
The existing wooden carriages for 11-inch guns were too long to fit in New Ironsides's cramped battery. A new iron carriage was built where the gun rode in a cradle that slid on iron rails. The new carriages pivoted at the gun ports to minimize the size of the ports. Two compressors, or clamps, were fitted to squeeze the rails and increase friction between the rails and the cradle, but these were not strong enough to handle the recoil force when the gun was fired. Two more compressors were fitted as well as rope breechings to restrain the guns, but neither was entirely satisfactory. The problem was not resolved until December 1862 when strips of ash wood were placed underneath the compressors; the friction of iron on wood was double that of iron on iron and the increased friction solved the problem.
Armor
New Ironsides had a complete waterline belt of wrought iron that was 4.5 inches (114 mm) thick; below the waterline it was reduced to 3 inches (76 mm). It reached 3 feet (0.9 m) above the waterline and 4 feet (1.2 m) below. Above the belt the 170-foot (51.8 m) battery was protected by 4.5-inch armor, but the bow and stern were left unprotected. Although not initially part of the design, transverse bulkheads were added during construction to protect the ends of the battery. They consisted of 2.5 inches (64 mm) of wrought iron backed by 12 inches (305 mm) of white oak. The deck was three inches of yellow pine beneath 1 inch (25 mm) of wrought iron. Mirroring French practice, the armor plates were secured to the ship's hull and deck by countersunk screws. The armor plates were cut with a groove on each side and an iron bar was inserted between each plate to better distribute the shock of impact. The side armor was backed by 21 inches (533 mm) of wood. A conning tower with three-inch sides was also added during construction. It was placed behind the funnel and the mainmast, and had no visibility directly forward. It was small and could only fit three people.
Each of the ship's gun ports was protected by two armored shutters, each 4 inches (102 mm) thick. Each shutter rotated on an axle at its top operated from inside the battery. In combat these shutters frequently cracked or broke when hit; rarely was a shutter jammed in either the open or closed position.
Construction and career
New Ironsides was named in honor of USS Constitution, which earned the nickname "Old Ironsides" during her engagement with HMS Guerrière in the War of 1812. As Constitution herself was still in commission, the name was unavailable for a new ship. Merrick & Sons was awarded a $780,000 contract for the ship on 15 October 1861 for delivery in nine months. A $500 penalty was imposed for each day past 15 July 1862 that the ship was delayed. Commodore Charles Stewart sponsored the ship as she was launched on 10 May 1862. She was commissioned on 21 August, but the navy did not invoke the penalty for late delivery. On 27 September the navy paid Merrick & Sons $34,322.06 for "extras", presumably the armored bulkheads, shutters, and conning tower not included in the original specifications.
The day after New Ironsides was commissioned, she sailed for Hampton Roads where Rear Admiral Goldsborough had been requesting her since July. He feared a Confederate sortie down the James River to attack his ships and did not believe that his armored sloop Galena and the prototype ironclad Monitor would be enough. On 31 August, Secretary Welles ordered New Ironsides back to Philadelphia for post-trial repairs. Her voyage to Hampton Roads had revealed problems with her steering, gun recoil, and lack of speed. A start was made on the gun recoil problem when she was ordered to return to Hampton Roads on 23 September, but the other two problems proved to be intractable. She was kept ready to respond to a Confederate attack with steam up while mechanics were sent to fix the recoil problems and the crew was training.
New Ironsides joined the South Atlantic Blockading Squadron at Port Royal, South Carolina, on 17 January 1863. When she first arrived, the ship exchanged her masts and rigging for poles suitable for signaling. Rear Admiral Du Pont ordered that the ship's funnel be cut down to improve the visibility from the conning tower, but the fumes from the funnel nearly asphyxiated the men in the conning tower and on the gun deck, and the funnel had to be restored. He also attempted to move the 18-long-ton (18 t) conning tower to a better position, but it was too heavy for the equipment available.